o Laboratory testing:
Test methods (C704, CCS, PLC, Density) and related calculations basic understanding
Material Qualification
Testing equipment, sample preparation techniques, dimensional requirements for test specimens
Various materials utilized (for example, plastic, ceramic fiber, anchor, metal fiber, corrosion coatings, etc)
Curing and firing procedures
Acceptance/rejection criteria
o Applicator and Material Qualification including:
Installation methods (e.g., gunning, casting, ramming, and hand packing)
Sampling and sample preparation procedures
Procedures for determining optimal water content and mixing
Applicable formulation and manufacturing information
Test panel/mock-up requirements
Applicable environmental controls
Surface preparation requirements.
o Installation of refractory linings to include:
Knowledge of detailed execution plan including design details and quality standards
Packaging and storage requirements
Surface preparation and cleanliness requirements
Anchor: welding, layouts, patterns, materials
Frequency and methods of production sampling: gunning, casting, hand packing
Water addition: quantity and temperature, mixing procedures
Fiber addition: percentage, material, mixing
Installation environmental controls (minimum and maximum temperatures)
Gunite procedures and equipment, including variables that affect gunite quality (i.e., air pressure, humidity, temperature, aging, water pressure, water purity, additives)
Knowledge of flash set
Casting procedures and equipment (e.g., air vibrator, vibrator frequency, vibrator sizing, forming, and setup)
Ramming and hand packing procedures and equipment
o Inspection, to include:
Lining design and installation requirements
Inspection and data collection procedures
Terminology, job specifications, and application standards
Visual and non-destructive test methods and qualification testing methods
Application/limitation for various inspection techniques (for example, hammer testing, sonic testing, radiography, core sampling, portable abrasion testing)
Material verification and traceability
Acceptance and rejection criteria
Repair procedures
Curing and dry out procedures
o Post-Installation:
Knowledge of dry out requirements
Sealing requirements (for example, water mist, covering, membrane, curing)
Application and time limits for applying membrane curing compounds
Environmental conditions required for curing
Heating equipment, methods and procedures (e.g., gas fired burner, stress relieving heating elements)
Placement of temperature sensing probes
Knowledge of manufacturer’s recommended heat up and cool down schedules
Applicable heating rates for various classes of refractories
Lining integrity inspection techniques
*** تقدم على الرابط التالي : Apply on the following link ***
https://www.naukrigulf.com/refractory-qc-supervisor-inspector-jobs-in-jubail-saudi-arabia-in-binzagr-3-to-5-years-jid-040719000013